Suitable for various brands of prefilled syringes, with customization available for other types of syringes. The surface is made of SUS304 stainless steel, with contact parts using SUS316L stainless steel and medical-grade silicone rubber, meeting GMP specifications. The ceramic plunger pump ensures precise filling, corrosion resistance, wear resistance, and high-temperature resistance, achieving high filling accuracy. The sorting and conveying of stoppers are achieved through a vibrating tray, using a clean SUS316L stainless steel tray with no dead corners for easy disassembly and sterilization support.
Featuring internationally renowned electrical components, the system employs interference-free modular control with synchronous actions controlled by servo motors for accuracy and reliability. PLC programming controllers control motor operations, and the human-machine interface monitors and displays the working status of each station in real-time, providing automatic alarms and fault location displays.
Multiple filling doses and methods are available, supporting the storage of various formula parameters. The filling needle rises with the liquid level to prevent splashing. The vacuum filling system is suitable for high-viscosity materials, ensuring the complete filling of the space without bubbles or voids, improving the yield rate. The vacuum stoppering system ensures tight contact between the stopper and the liquid surface, especially when filling high-viscosity materials.
The machine supports various prefilled syringe sizes through interchangeable parts, featuring modular design for easy expansion, suitable for standalone use or integration into a production line with nest removal machines, screw cappers, labelers, and inspection machines. Optional features include a self-cleaning station for stoppers, allowing continuous addition without stopping the machine, and an A-grade laminar flow hood for high cleanliness production requirements.
| Applicable Materials | Liquid and Gel |
| Applicable Specifications | Applicable Specifications: 1ml/1-3ml/5ml/10ml (Requires change of parts) |
| Filling Range | 0.1-10ml (Requires change of plunger pump) |
| Number of Filling Needles | 1 |
| Filling Accuracy | ≤±1.5% |
| Production Capacity | 600-800 units/hour |
| Total Power | 2.5KW |
| Voltage | 380V50Hz/220V50Hz |
| Compressed Air | 0.6-0.7MPa |
| Dimensions | L808×W758×H1760mm |
| Total Weight | 380KG |
30% advance payment upon contract signing, with the remaining 70% to be settled before shipment
This Prefilled Syringe Vacuum Filling And Stoppering Machine is an automated packaging equipment specifically designed for sterile and efficient filling of prefilled syringes. The equipment operates smoothly, with easy handling and intelligent detection devices, offering a high level of automation and ease of maintenance. It is an ideal solution for the filling and stoppering process of prefilled syringes.
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