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Pharmaceutical Mixing Tank Manufacturer
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Pharmaceutical Mixing Tank Manufacturer

Welcome to Everheal, a leading Pharmaceutical Mixing Tank Manufacturer based in Xiangshan, Ningbo, Zhejiang Province, China. Since our establishment in 2013, we have been dedicated to providing high-quality pharmaceutical equipment, including our state-of-the-art mixing tanks designed for precision and efficiency in pharmaceutical production.
 
Our Pharmaceutical Mixing Tank is engineered to meet the stringent requirements of the pharmaceutical industry. With advanced mixing technology, these tanks ensure homogeneity and consistency in formulations, making them essential for various applications, including biopharma buffer preparation, vaccine adjuvant mixing, and sterile liquid formulations.

Pharmaceutical Preparation System

Precision Mixing Technology: Achieves homogeneity ≥99.5% within 15 minutes, with variable speed control from 10-200 RPM. This level of precision is crucial for ensuring that active pharmaceutical ingredients (APIs) are uniformly distributed, which is vital for product efficacy.
GMP-Compliant Design: Constructed from 316L stainless steel with a surface finish of Ra ≤0.4μm, ensuring sanitary conditions that meet Good Manufacturing Practice (GMP) standards. This compliance is essential for maintaining the integrity of pharmaceutical products.

Unique Features of Our Preparation System

1. Advanced Process Control
PLC Automation: Recipe management compliant with 21 CFR Part 11 ensures data integrity and regulatory compliance. This automation allows for consistent production and easy tracking of batch records, which is essential for quality assurance in pharmaceutical manufacturing.
In-Process Monitoring: Optional sensors for pH, temperature, and conductivity provide real-time data for optimal mixing conditions. This feature enhances the ability to maintain product quality throughout the mixing process.
2. Safety & Containment
Pressure/Vacuum Rating: Designed to operate safely within a range of -1 to +3 bar, with ATEX options available for solvent handling. This safety feature is critical for ensuring the safe processing of volatile compounds.
OEB-5 Compatibility: Suitable for processing potent compounds, ensuring safety for operators and product integrity. This compatibility is vital for manufacturers dealing with hazardous materials.
 
 

Technical Specifications

Our Pharmaceutical Mixing Tank is designed with the following technical specifications:
  • Capacity Options: Ranges from 50L to 10,000L, accommodating various production scales. This flexibility allows pharmaceutical manufacturers to select a tank that best fits their operational needs.
  • Viscosity Range: Handles materials with viscosities from 1 to 50,000 cP, depending on the impeller used. This capability is particularly important for mixing high-viscosity gels and other complex formulations.
  • Heating/Cooling: Jacketed design allows for temperature control from -20°C to +150°C, enabling precise thermal management during the mixing process.
These specifications make our mixing tanks versatile and suitable for a wide range of pharmaceutical applications.

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Applications of the Pharmaceutical Mixing Tank

 
Our Pharmaceutical Mixing Tank is ideal for various applications, including:
Biopharma Buffer Preparation
Essential for creating stable buffer solutions used in biopharmaceutical processes. The precision of our mixing tanks ensures that buffers are mixed to the exact specifications required for effective use.
Vaccine Adjuvant Mixing
Ensures uniform distribution of adjuvants in vaccine formulations, which is crucial for the effectiveness of vaccines.
 
High-Viscosity Gel Production
Capable of mixing high-viscosity materials for gel formulations, ensuring that the final product meets the necessary consistency and quality standards.
 

Maintenance and Support

To ensure the longevity and efficiency of our Pharmaceutical Mixing Tank, we provide comprehensive maintenance and support services:
  • Routine Inspections: Regular checks on seals, agitators, and temperature controls to maintain optimal performance. This proactive approach helps prevent downtime and ensures that the mixing tanks operate at peak efficiency.
  • Cleaning Protocols: Adherence to CIP (Clean-in-Place) and sterilization schedules to prevent contamination. Proper cleaning is essential in the pharmaceutical industry to maintain product integrity and compliance with health regulations.
  • Remote Diagnostics: IoT-enabled performance tracking for proactive maintenance. This technology allows for real-time monitoring of tank performance, enabling quick responses to any issues that may arise.

Differentiators of Our Pharmaceutical Mixing Tank

What sets our Pharmaceutical Mixing Tank apart from competitors? Here are some key differentiators:
Patented CleanMix™ Seal System: Guarantees zero leakage, enhancing safety and efficiency. This innovative sealing technology is designed to prevent contamination and ensure the integrity of the mixing process.
Smart Torque Monitoring: Prevents shaft damage by adjusting mixing parameters in real-time. This feature not only protects the equipment but also ensures consistent mixing performance.
Global Validation Support: Pre-approved IQ/OQ protocols streamline the validation process for our clients, making it easier to comply with regulatory requirements.

Certifications and Advantages

Our Pharmaceutical Mixing Tank is backed by several certifications, ensuring quality and compliance:
  • ASME BPE-2022 Compliant: Adheres to the latest standards for bioprocessing equipment, ensuring that our tanks meet industry requirements for safety and performance.
  • EHEDG EL Class 1 Certified: Ensures hygienic design for food and pharmaceutical applications, which is critical for maintaining product safety.
  • FDA CFR 210/211 Compliant: Meets stringent FDA regulations for pharmaceutical manufacturing, providing assurance to our clients regarding the quality and safety of our products.
These certifications not only enhance the credibility of our products but also assure clients of their safety and reliability.

Operating Tips for Pharmaceutical Mixing Tanks

As a leading Pharmaceutical Mixing Tank manufacturer, we emphasize the importance of optimal operation to ensure efficiency and compliance. Here are essential tips:
  • Regular Maintenance: Schedule routine inspections of seals, agitators, and tank integrity to prevent leaks and ensure consistent performance.
  • Proper Calibration: Ensure that all sensors (pH, temperature, conductivity) are calibrated regularly for accurate monitoring during mixing processes.
  • Cleaning Protocols: Implement stringent cleaning procedures (CIP/SIP) to maintain sanitary conditions and comply with GMP standards.
  • Data Management: Utilize PLC automation for recipe management and maintain electronic batch records to ensure data integrity and compliance with 21 CFR Part 11.
  • Training: Provide comprehensive training for operators on equipment handling and safety protocols to enhance operational efficiency and safety.
By following these guidelines, you can maximize the performance of your pharmaceutical mixing tanks and ensure high-quality production outcomes.

Frequently Asked Questions

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At Everheal, we are committed to delivering high-quality Pharmaceutical Mixing Tanks that meet the stringent demands of the pharmaceutical industry. Our innovative solutions, combined with expert support, ensure that your production processes are efficient, compliant, and safe. As a trusted Pharmaceutical Mixing Tank Manufacturer, we invite you to contact us today for more information or to request a quote!
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E-mail: info@everhealgroup.com
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Add.: No. 5, Jinhai Avenue, Dongchen Binhai Industrial Zone, Xiangshan County, Ningbo City, Zhejiang Province
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